Service Portfolio
Integrated Industrial Services
End-to-end service capabilities for surface preparation, coating, scaffolding, fireproofing, insulation, heat exchanger maintenance, and industrial flooring.
1. Surface Preparation by Using Compressed Air
ASPL, we offer high-pressure abrasive blast cleaning services using compressed air technology to remove rust, mill scale, old coatings, and other impurities from steel surfaces. This process ensures thorough surface preparation and enhances the adhesion and performance of subsequent protective coating systems.
The process of cleaning and preparing metal or concrete surfaces before coating application. It ensures removal of rust, mill scale, oil, and contaminants to achieve proper adhesion and long-term coating performance.
A method where abrasive material (grit/slag) is propelled using compressed air with different kinds of pressures 325 CFM to 650 CFM usually to clean surfaces to standards like SA 2.5. It is widely used for heavy-duty corrosion protection.
1. Equipment Setup
- Air compressor connected to blast pot
- Abrasive filled in blast pot
- Hoses connected to nozzle
2. Pressure Build-Up
- Compressor generates required pressure (90–120 PSI)
- Blast pot is pressurized
3. Abrasive Mixing
- Abrasive mixes with compressed air inside pot
- Flow controlled by metering valve
Cleanliness Standards
- Sa 1 – Light Blast Cleaning: Surface appears partially cleaned; loose rust, mill scale, and paint are removed; tightly adherent contaminants remain; not suitable for high-performance coatings.
- Sa 2 – Thorough Blast Cleaning: Most of the rust, mill scale, and coatings removed; slight staining/shadows may remain; surface looks grey with patches; used for moderate service conditions.
- Sa 2½ – Near White Metal (Industry Standard): Almost completely clean surface; only slight discoloration allowed; no visible oil, grease, dirt, rust, or coating; ideal for epoxy, PU, and high-performance coatings.
- Sa 3 – White Metal Blast Cleaning: 100% clean metallic surface; uniform silver-grey appearance; no stains or shadows; used for offshore structures, critical chemical environments, and high-corrosion zones (C5/CX).
2. Surface Preparation by Using ST-2/ST-3 Cleaning Process
Mechanical cleaning using hand tools or power tools (wire brush, grinder). ST-2 means thorough cleaning. ST-3 means very thorough cleaning with improved surface finish.
Used where blasting is not feasible due to plant restrictions, hazardous environments (like bromine, chemical plants), and maintenance jobs.
3. High Performance Coating Services
Airless spraying is a coating application method where paint is pumped at very high pressure (150–500 bar) through a small nozzle, atomizing the coating without using compressed air.
Instead of air, hydraulic pressure breaks the paint into fine particles, giving uniform coating, high transfer efficiency, and thick film build in fewer coats.
How Airless Sprayer Works: Pump system (electric / pneumatic), high-pressure hose, spray gun & tip, and fan pattern formation for even coverage.
Several Types of Tip shall be used as per the recommendation against the products.
4. Certified Inspection & Quality Control Services
ASPL deploys certified inspectors equipped with NACE-recommended instruments to ensure strict adherence to quality standards and client requirements.
Inspection Activities
- DFT Measurement
- Surface Profile Check
- Salt Contamination Test
5. Scaffolding Erection & Dismantling
ASPL provides reliable and safe industrial scaffolding services to support maintenance, construction, and coating activities across refineries, chemical plants, power plants, and infrastructure projects.
Scope of Services
- Scaffolding Erection & Dismantling
- Access Platforms for blasting, painting & maintenance works
- Pipe Rack, Tank, Structural & Equipment Scaffolding
- Confined Space & Shutdown Support Scaffolding
- Heavy-Duty & Customized Scaffolding Solutions
- Maintenance & Modification of Existing Scaffolds
Types of Scaffolding Systems
- Conventional MS Pipe & Coupler Scaffolding
- Cuplock / Modular Scaffolding Systems
- Cantilever Scaffolding
- Suspended Scaffolding / Platforms
- Mobile Tower Scaffolding
Safety & Compliance
- Strict compliance with IS 3696 (Part 1) – Safety Code for Scaffolds
- Use of certified scaffolding materials (pipes, clamps, base plates, GI planks)
- Proper tagging system (Safe / Unsafe / Under Inspection)
- Mandatory use of PPE (Full body harness, helmet, lifeline, safety shoes)
- Deployment of trained & certified scaffolders and supervisors
- Routine inspection before use and periodic safety audits
6. Fire Proofing Solutions
ASPL provides advanced Passive Fire Protection (PFP) services to enhance the fire resistance of structural steel and critical assets.
Scope of Services
- Application of Intumescent Coatings (thin film fire protection)
- Application of Vermiculite / Cementitious Fireproofing (thick film systems)
- Fireproofing for structural steel, pipe racks, vessels, and equipment supports
- Surface preparation (blasting / mechanical cleaning) prior to application
- Repair, maintenance, and touch-up of existing fireproofing systems
7. Hot & Cold Insulation Works
AS SurfaceTech Pvt. Ltd. (ASPL) provides comprehensive Hot & Cold Insulation Systems engineered to control temperature, enhance energy efficiency, and protect industrial assets from heat loss, gain, and condensation.
Our insulation solutions are designed for pipelines, storage tanks, vessels, boilers, and process equipment across chemical, petrochemical, and power plants.
ASPL uses premium-grade insulation materials with high closed-cell structure, low thermal conductivity, and superior moisture resistance.
Hot Insulation Systems
- Prevents heat loss in high-temperature systems
- Improves process efficiency and reduces energy consumption
- Materials: Mineral Wool, Rock Wool, Ceramic Fiber, Calcium Silicate
Cold Insulation Systems
- Prevents condensation and thermal gain
- Maintains low process temperatures
- Materials: PUF (Polyurethane Foam), Nitrile Rubber, Polystyrene
Cladding & Finishing
- Aluminum / GI / SS cladding for mechanical protection
- Weatherproofing and corrosion resistance
- HVAC & Refrigeration systems
Quality Control & Testing
- Density test
- Thermal conductivity test
- Water absorption test
- Thickness & uniformity checks
- Visual inspection for damages
Standards
- ASTM C518 – Thermal performance
- ASTM C272 – Moisture resistance
- IS 8183 – Indian standard for PUF
- BS 476 – Fire performance
Vapor Barrier Quality
- Material: Aluminum foil / multilayer laminate / bitumen coating
- Water Vapor Permeability: Very low (near zero permeability)
- Ensures no moisture ingress, preventing insulation failure
8. Boiler & Heat Exchanger Maintenance
ASPL provides comprehensive Boiler & Heat Exchanger Maintenance Services designed to ensure safe, efficient, and uninterrupted plant operations.
Services include cleaning, inspection, repair, and performance optimization for chemical, petrochemical, power, and process plants.
Cleaning Services
- High-pressure hydro jetting (up to 500–700 bar / higher as required)
- Mechanical tube cleaning (rotary / bullet cleaning)
- Chemical cleaning & descaling
- Removal of scale, sludge, fouling, and deposits
Inspection Services
- Visual inspection (internal & external)
- Tube thickness measurement (UT)
- Leak detection & pressure testing
- Fouling and corrosion assessment
Repair & Maintenance
- Tube plugging & replacement
- Gasket replacement & tightening
- Shell and tube repairs
- Welding & fabrication support
Efficiency Improvement
- Heat transfer performance analysis
- Fouling factor reduction
- Energy efficiency optimization
- Preventive maintenance planning
9. Epoxy & PU Flooring Services
ASPL provides high-performance Epoxy & Polyurethane (PU) flooring solutions designed to deliver superior durability, chemical resistance, and aesthetic finish for industrial and commercial environments.
Process
- Surface Preparation: mechanical grinding / shot blasting; removal of oil, dust, laitance, and contaminants
- Priming: epoxy primer to seal substrate and improve bonding
- Surface Correction: crack filling, joint treatment, undulation correction using epoxy mortar
- Intermediate Coat: epoxy / PU self-leveling or screed system for thickness and strength
- Top Coat Application: final coat using Epoxy or PU for resistance and finish
- Curing & Inspection: proper curing, DFT, adhesion, and visual finish
Applicable Standards & Codes
- ASTM International D4259 – Surface preparation by abrasion
- ASTM International D4263 – Moisture content test (Plastic sheet method)
- ASTM International D4541 – Pull-off adhesion test
- ASTM International D4060 – Abrasion resistance (Taber test)
- ISO 8501-1 – Surface cleanliness standards
- ISO 12944 – Protective coating systems (corrosion protection)
Committed Solutions
We are committed to delivering reliable, high-quality, and technically advanced solutions in:
- • Industrial Surface Preparation
- • Protective Coating & Lining
- • Scaffolding Services
- • Fireproofing Solutions
- • Hot & Cold Insulation
- • Boiler & Heat Exchanger Maintenance
- • Fabrication & Erection Works
- • Epoxy / PU Flooring Systems